These Traeger Mini Meatloaf Burgers capture the comforting flavors of classic meatloaf in sandwich form—smoky, juicy, and perfect for a crowd.

Traeger Mini Meatloaf Burgers
These mini meatloaf sandwiches are cooked on a Traeger pellet grill, which gives each patty a subtle smoky edge. Finished with a glaze of BBQ sauce and served on rolls, they deliver a satisfying blend of tangy, sweet, and savory in every bite.
This is a fun twist on a traditional burger—comfort food that’s easy to prepare and ideal for backyard gatherings.
Even guests who claim they don’t like meatloaf tend to become converts when served these handheld sandwiches.
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What kind of meat works best for this recipe?
I recommend using ground beef with an 85/15 lean-to-fat ratio. That balance keeps the meat moist and flavorful without being overly greasy. If you prefer, you can substitute part of the beef with ground pork for additional richness.
Feel free to customize the mix with add-ins like chopped cooked bacon or cheese chunks. The version shown here uses classic, simple ingredients that highlight the smoky BBQ flavor.
Pellet Grill Beef recipes for you here!

How to make mini meatloaf burgers on your pellet grill
Start by placing ground beef in a large bowl. Plan on about 1/4 pound of meat per burger and scale the recipe for the number of servings you need. One mini sandwich per person is usually sufficient when served with sides.
Finely dice the onion so it blends into the meat mixture. Combine the onion with the remaining loaf ingredients (except the ground beef) and mix until evenly distributed. Add the beef and gently combine—over-mixing can make the meat dense.
Shape the mixture into individual patties, transfer them to a platter, and refrigerate until ready to grill. When the grill is preheated, cook the patties directly on the grate to develop smoky flavor and a light crust.
Try our Smoked Brat Burger sometime!

What sides work best with meatloaf?
These sandwiches pair well with classic grill-side dishes. Here are a few complimentary options to round out the meal:
- Smoked baked potatoes
- Buttered noodles
- Creamy macaroni salad
- Broccoli salad
- Grilled corn on the cob
After you decide on sides, consider a simple dessert to finish the meal.

What kind of dessert would be best?
For an easy, light ending, serve a fluffy cherry cheesecake dip with graham crackers or a berry crisp. If you prefer to keep using the pellet grill, an apple crisp made on the grill is a warm, crowd-pleasing option that’s simple to prepare.

Easy Traeger Meatloaf Burgers
These mini meatloaf sandwiches are excellent on sturdy rolls or pretzel buns and pair beautifully with homemade BBQ sauce. If you prefer not to form patties, the same mixture can be cooked as a single smoked meatloaf in a foil pan.

Set out BBQ sauce and a selection of condiments—ketchup, mustards, relish, and hot sauce—so guests can customize their sandwiches. Add pickles (sweet and dill), sliced onion, sautéed mushrooms, or colorful peppers to create a build-your-own burger bar everyone will enjoy.
This recipe is ideal for barbecues, potlucks, picnics, or casual family meals. It’s straightforward to prepare, easy to scale for a crowd, and a tasty way to enjoy time outdoors with friends and family.
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Traeger Mini Meatloaf Sandwiches
Mini meatloaf sandwiches topped with BBQ sauce and cheese, served on toasted buns—an easy party-friendly option that feeds a crowd.
15 minutes
20 minutes
10 minutes
45 minutes
Ingredients
Meatloaf Mix
- 1 small onion, finely diced
- 3 large eggs
- 2 egg yolks
- ¼ cup milk
- ½ cup ketchup
- ½ teaspoon salt
- ¼ teaspoon ground black pepper
- ½ teaspoon dry mustard
- ½ teaspoon onion powder
- ¼ teaspoon garlic powder
- 1 teaspoon dried parsley
- 1 tablespoon minced garlic
- ½ cup panko breadcrumbs
- 1 sleeve crushed saltine crackers
- 3 pounds 85/15 ground beef
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Blackstone Pellet Smoker -
Smoke® Remote BBQ Alarm Thermometer
Instructions
- Preheat your smoker to 325° following the manufacturer’s recommendations.
- Finely chop the onion and combine it with all loaf ingredients except the ground beef. Mix until evenly combined, then add the ground beef and fold until incorporated—do not over-mix.
- Form the meat into individual patties and set aside on a platter.
- Place patties directly on the grill grate. Cook 10–15 minutes, flip once, brush with BBQ sauce, and cook an additional 5 minutes. Cook until the internal temperature reaches at least 160°F. Add cheese on top during the last minute to melt, if desired.
- Let the patties rest for 10 minutes, then assemble on buns and serve.
Nutrition Information:
Yield:
12
Serving Size:
1
Amount Per Serving:
Calories: 99
Total Fat: 5g
Saturated Fat: 2g
Trans Fat: 0g
Unsaturated Fat: 2g
Cholesterol: 90mg
Sodium: 249mg
Carbohydrates: 8g
Fiber: 0g
Sugar: 3g
Protein: 7g
Nutrition data provided here is an estimate. Consult a trusted source if you need precise information for medical reasons.
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